Optical Lens Maker Focuses on Environment by Recycling Old Acoustical Ceiling Tiles

Product Type
Ceilings Walls Integrated Ceiling Systems Suspension Systems Trims & Transitions Building Perimeter Systems Drywall Grid Systems

Essilor of America Recycles Twenty Tons of Ceiling
Panels Rather Than Dumping Them in a Landfill

Essilor of America, one of the country's largest manufacturers and distributors of optical lenses, focused its attention on the environment recently by recycling its old acoustical ceiling tiles rather than sending them to a landfill.

Located in St. Petersburg, Florida, Essilor recently completed the renovation of 40,000 square feet of office space. As part of the project, the company installed new lighting, new carpeting and a new ceiling.

However, instead of dumping nearly 20 tons of old ceiling tiles in a landfill, Essilor decided to take advantage of a new ceiling recycling program offered by Armstrong World Industries, the country's largest manufacturer of acoustical ceilings.

The program, which is the first of its kind, enables commercial building owners to ship old ceilings from renovation projects to an Armstrong ceiling plant as an alternative to landfill disposal. As part of the program, Armstrong will even come and pick up the old tiles and transport them to its nearest manufacturing facility at no cost. The company uses the old tiles as raw materials in the manufacture of new, high-performance acoustical ceilings.

Roger Fournier, Essilor's Manager of Corporate Facilities, learned of the program from the company's acoustical contractor, Acousti Engineering Company of Florida, which is based in Largo, Florida.

"Once we heard about the program, we were happy to participate in it," Mike Daley, President of Essilor Lenses, states. "By recycling our old ceilings in this way, we have the opportunity to support a key Essilor goal, and that is to be proactive in our efforts to protect the environment."

As Charles Engle, Acousti's project manager on the Essilor job, recalls, "Once we suggested that the old ceilings be recycled, the ball really began to roll."

As part of the project, Engles crews removed the old ceiling panels, stacked them on pallets, wrapped them and brought them back to Acousti's shop. The crews worked nights and weekends so as not to interrupt the flow of Essilor's normal business day.

Once there was a full trailer load, Engle simply contacted Armstrong to arrange for a truck to pick up the material. "We filled two full trailers by the time this job was finished," he states.

Armstrong will pick up material anywhere in the continental United States and transfer it to its nearest manufacturing facility. The ceilings from the Essilor renovation were shipped to the company's plant in Pensacola, Florida.

Verify That Old Ceilings Are Recyclable

Engle notes that to be considered for the program, building owners first need to verify with Armstrong that their old ceiling tiles can be recycled. Neither the old nor the new replacement ceilings need to be Armstrong products to qualify for the program. In the case of Essilor, the existing 2'x 2' lay-in ceiling panels were found to be recyclable and therefore eligible for the program.

While it was not a requirement, Fournier chose Armstrongs Dune ceiling panels as the new ceiling. These panels contain 40% recycled content, mainly in the form of old newsprint, old ceiling tiles and a by-product of steel production called "mineral wool."

Dune ceiling panels are also high light reflectance ceilings, meaning they reflect at least 82% of the light that strikes them, thereby reducing the amount of energy needed to power the building's lighting system. Most acoustical ceilings only reflect about 75% of the light that strikes them.

While this was Essilor's first participation in the Armstrong Ceiling Recycling Program, it may not be the last. As Essilor Lenses' President Daley notes, "We are a growing company, and have a number of other renovation projects already scheduled. Our first experience with the program went so smoothly, we now plan to recycle more ceiling materials in the future."

To obtain additional information on the Ceiling Recycling Program, call1-877-ARMSTRONG (1-877-276-7876), or visit www.armstrong.com on the Internetfor complete product information.


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